Eagle Design & Consultancy — Selected Work

Thirty Years
of Projects.

Marine design and manufacture, composite tooling, digital platforms, sourcing intelligence, and product development across Australia, Southeast Asia, and internationally. Every project listed here was designed, engineered, or built by us.

Featured Project
Eagle Marine 25CC —rdquo; designed and built by Eagle Design & Consultancy
Marine Design & Manufacture
Composite Manufacturing • Naval Architecture • Product Development

Eagle Marine
25CC

A centre-console fishing and leisure vessel designed and manufactured entirely in-house. Full hull design, composite tooling, vacuum infusion manufacturing, and interior fitout —rdquo; from blank sheet to production-ready vessel built at our Sattahip facility.

The 25CC represents the full breadth of our capability: naval architecture, composite engineering, industrial design, and production management delivered as a single integrated team.

Scope
Design to Manufacture
Location
Sattahip, Thailand
Category
Marine / Composites
Eagle Marine 25CC —rdquo; dark scheme
Eagle Marine 25CC —rdquo; cockpit
Eagle Marine 25CC —rdquo; clay render
Marine project build
Composites & Manufacturing
Composite tooling —rdquo; Eagle Design & Consultancy
Composite Manufacturing

Composite Tooling & Layup

Design and fabrication of complex composite tooling using carbon fibre and fibreglass. Vacuum infusion and hand-layup processes for marine and industrial components. Finished to Class-A surface specification.

Sattahip, Thailand
Composite flame surfacing
Surface Engineering

Flame Surface Development

Complex compound surface development for high-performance composite components. From initial CAD geometry through plug construction, tooling, and production parts. This geometry requires exceptional attention to surface quality throughout.

Sattahip, Thailand
Composite surfboard blank
Product Development

Composite Surfboard Blank

Development of a performance composite surfboard blank —rdquo; material selection, foam substrate, glass schedule, and final finish. A precision product that demands consistency across every unit produced.

Thailand
Digital Products & Platforms
Eagle Marine
Digital Platform

eaglemarine.asia

Full product website, colour configurator, and specification platform for the Eagle Marine 25CC. Built to support sales across Thailand and export markets.

Design & BuildVisit ↗
Australian Manufacturing Directory
Directory Platform

Australian Manufacturing Directory

A searchable directory connecting buyers with Australian manufacturers. Built to support the domestic manufacturing ecosystem and reduce dependence on offshore supply chains.

Strategy & Build
How to Buy Australian Made
Consumer Platform

How to Source Australian-Made

Consumer and B2B platform educating buyers on sourcing Australian-manufactured products. Developed methodology, content strategy, and platform architecture.

Strategy & Build
NewsletterMe
SaaS Product

NewsletterMe

AI-curated personal intelligence briefings. Subscribers define their interests; the platform surfaces signal from noise and delivers a personalised digest by email. Subscription product live at newsletterme.com.

Concept to MarketVisit ↗
Costable
SaaS Product

Costable.ai

Parametric construction cost intelligence platform using T&T and Rawlinson’s data. Built for quantity surveyors, project managers, and engineers needing rapid early-stage cost modelling.

Concept to MarketVisit ↗
Agent Directory
Marketplace Platform

Agent Directory Exchange

Directory and marketplace for AI agents and automation services. Developed from concept through to live platform —rdquo; category architecture, listing standards, and subscription model.

Concept to MarketVisit ↗
Large Vessel Construction — Composite Yacht Build, Sattahip
Composite yacht hull — mirror gelcoat finish
CNC hull frames and stringers — full vessel plug construction
Marine Construction — Sattahip, Thailand

From CNC Frames
to Finished Hull.

A large composite vessel designed and built entirely in-house at our Sattahip facility. CNC-cut structural frames, compound-curve hull plug construction, vacuum infusion, and full surface finishing — managed and delivered as a single integrated project. This is what full-service looks like at scale.

Bow section frames — compound curvature
Plug Construction
Bow Section — Compound Curvature
Midship section frames
Structural Engineering
Midship Section Frames
Blue composite deck panel
Composite Surfaces
Deck Panel — Anti-Skid Finish
Sattahip shed — multiple vessels under construction
Hull bottom — composite layup detail
Vessel in shed — finishing stage
Green fibreglass hull sections — infused skins
Composite hull sections on transport — Sattahip delivery
Delivery
Hull Sections Delivered — Sattahip
Engineering Process — From Analysis to Finished Surface
FEA structural analysis of hull
Structural Analysis

FEA Hull Analysis

Finite element analysis of hull structure showing stress distribution and load paths. Engineering starts here — before foam is cut or glass is laid.

CNC foam plug machining
CNC Machining

Foam Plug — 5-Axis CNC

The hull plug machined directly from CAD. Every toolpath visible in the blue foam surface, millimetre-accurate across the full compound form.

Integrated Process

Analysis. Model. Machine. Verify. Build.

FEA structural analysis feeds directly into CAD geometry. CAD feeds the CNC. 3D-printed jigs and station markers verify every chine and centreline at full scale. Surface quality inspection before a single ply of glass is laid. This is how you get a mirror finish from a foam plug.

3D printed hull station markers
3D printed chine reference bracket
CNC foam plug surface toolpaths
Full foam plug in shed — deck profile
Plug Overview
Full Deck Profile
CNC cutting stepped deck geometry
Deck Machining
Stepped Deck Geometry
CNC cutting hull side and chine
Hull Side
Chine & Side Profile
CNC cutting bow compound curve — layered foam visible
Bow Section
Compound Curve — Layers Exposed
Bow crown compound surface
Surface Design
Bow Crown — Mirror Gelcoat
Compound deck surface detail
Compound Geometry
Deck Surface — Angular Transitions
Hull dimensional survey with station markers
Dimensional Verification
Full-Scale Station Survey
Large composite vessel superstructure under construction
Eagle Marine 25CC at marina — finished vessel
Finished Product
Eagle Marine 25CC — In the Water
Automotive — Design, Engineering & Motorsport
Automotive paint and surface design
Automotive Design & Engineering

Surface Design,
Paint & Coatings

Advanced automotive surface design and specialist paint and coatings work. Compound curve surfacing, multi-tone blending, and high-gloss finishing for performance and show vehicles. The intersection of engineering precision and visual artistry.

A discipline that rewards only those who understand both the physics of light on form and the chemistry of what goes on top of it.

Dick Johnson Racing Shell Helix Ford #17
V8 Supercars
Dick Johnson Racing — Shell Helix #17
Shell Helix Ford #18
V8 Supercars
Shell Helix Ford #18
Pirtek Ford Falcon V8 Supercars
V8 Supercars
Pirtek Racing Ford Falcon
Caterpillar Ford V8 Supercars
V8 Supercars
Caterpillar Ford #600
Ultima Le Mans #905
Le Mans
Ultima Le Mans #905
High-performance engine build
Engine Engineering
Turbocharged Performance Build
Ford Escort Mk1 restoration, Thailand
Holden Efijy concept car
With Alan Mulally, CEO Ford Motor Company
With Alan Mulally
President & CEO, Ford Motor Co.
Industry Access
At the Highest Level

From V8 Supercars pit lanes to Ford global executive briefings — thirty years of access, relationships, and delivery at the top of the automotive industry.

Industry Recognition

The Record Speaks.

Thirty years of project delivery and industry engagement —rdquo; across media, industry associations, and government.

Steve Eagle —rdquo; media appearances including Sky News, ABC, 3AW, and industry publications
Steve Eagle

Steve Eagle

Founder, Eagle Design & Consultancy Co., Ltd. Product development and manufacturing specialist with over thirty years of experience. Recognised commentator on Australian manufacturing, supply chain resilience, and product development methodology. Media appearances on Sky News, ABC, 3AW, and leading industry publications.

30+
Years Experience
3
Continents
10+
Industries
SEA
Manufacturing Base